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The three-in-one film recycling and granulation line is an efficient waste film recycling and regeneration equipment, specially designed for the recycling, cleaning, crushing and granulation of plastic films (such as PE, PP, PVC, etc.). The production line integrates three major equipments, namely crusher, cleaning machine and granulator, into one, forming a compact and efficient process flow, which can effectively process waste film materials into reusable plastic particles. Through the advanced automatic control system, the equipment can automatically adjust the parameters according to the characteristics of the material to ensure the optimal operation of each link.
In this production line, the waste film is first crushed by the crusher, and then the material is cleaned by the cleaning machine to remove impurities and pollutants. Finally, the clean film material is heated, melted and extruded by the granulator to form uniform particles. The three-in-one film recycling and granulation line has the characteristics of high efficiency, energy saving and high degree of automation. It is widely used in the plastic recycling industry, especially suitable for the recycling and processing of waste plastic films. It is an indispensable ideal equipment in resource recycling and environmental protection industries.
Target Recycled Material | HDPE, LDPE, PP, BOPP, CPP, OPP, PA,PET,BOPET | |||||
System composition | Belt Conveyor, Cutter Compactor, Single Screw Extruder, Screen changer, Water Cooling Device, dryer, pelletizer, vibration screen, blowing collection | |||||
Feeding Device | Belt Conveyor (Standard), Roll Hauling off device (Optional) | |||||
Material of screw | 38CrMoAlA,40Cr,etc | |||||
Heater of barrel | Ceramic heater , Far-infrared heater, Electromagnetic induction heater | |||||
Vacuum deashing exhaust | double-zone vacuum degassing | |||||
Pelletizing type | strand cutting, water ring cutting, underwater strand cutting, underwater pelletizing | |||||
Model | Compactor | Extruder | ||||
diameter(mm) | motor power(kw) | Screw diameter(mm) | L/D | motor power(kw) | capacity(kg/h) | |
JWP90 | 900 | 55 | 90 | 36 | 75-90 | 200-350 |
JWP120 | 1100 | 90 | 120 | 36 | 110-132 | 300-500 |
JWP150 | 1200 | 110 | 150 | 36 | 160-200 | 450-700 |
JWP180 | 1400 | 160 | 180 | 36 | 250-315 | 800-1200 |
JWP200 | 1600 | 200 | 200 | 36 | 280-415 | 1000-1500 |
High recycling capacity:
With a processing capacity between 100-1000 kg/h, it can efficiently process a variety of plastics for recycling.
Customization and durability:
Adopting a single screw design, key components are made of SUS304 stainless steel, ensuring long service life, easy maintenance, and customized voltage options.
Advanced temperature control and dehydration system:
Equipped with Japanese RKC/Omron temperature controller for precise temperature control, and equipped with hydraulic screen changer and vertical dehydrator or blower to improve plastic processing efficiency.
User-friendly feeding options:
A variety of feeding methods are available, including side force feeder, compactor or hopper feeder, which can be easily integrated into different manufacturing environments.
Comprehensive warranty and support:
Provide a 1-year warranty covering the machine and key components (such as Siemens PLC and motor), as well as mechanical test report and video inspection before shipment.
Cost-effectiveness:
The supplier manufactures the machines themselves, reducing overall costs for customers.
High quality:
Raw materials are rigorously inspected for quality upon arrival. Any substandard products will be returned to the supplier for replacement.
Durability:
The use of high-quality materials ensures the longevity and reliability of the equipment in continuous operation.
Energy efficiency:
The optimized design reduces energy consumption while maintaining high performance.
Plastic recycling:
Mainly used to recycle HDPE, PP, PE, LLDPE, ABS/PP and PET plastics, turning them into plastic pellets for reuse in manufacturing.
Plastic pellet production:
Ideal for industries that require high-quality pellets to produce new plastic products.
Environmental sustainability:
Supports environmental initiatives by reducing plastic waste and promoting the reuse of plastic materials in new production cycles.
What is the processing capacity of the JWP pelletizing line?
The JWP pelletizing line can process a variety of plastic materials with a processing capacity of 100-1000 kg/h, and can efficiently process HDPE, PP, PE, ABS/PP, and PET plastics.
What materials can the JWP pelletizing line process?
The JWP pelletizing line is suitable for processing materials such as HDPE, PP, PE, LLDPE, ABS/PP, and PET plastics, converting them into high-quality plastic pellets that can be reused.
Is the JWP pelletizing line customizable?
Yes, the JWP pelletizing line offers customized options, including voltage configuration and feed system design, to meet different processing needs.
What are the benefits of using SUS304 stainless steel in the JWP pelletizing line?
SUS304 stainless steel ensures the service life and durability of key components, reduces maintenance requirements, and extends the overall service life of the machine.
What type of temperature control system does the JWP pelletizing line use?
The JWP pelletizing line is equipped with advanced Japanese (RKC/Omron) temperature controllers that can precisely regulate the temperature to ensure optimal processing conditions.
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