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JWL120,JWL150,JWL160,JWL180,JWL200
JWELL
The hard material recycling double-stage granulation production line is a highly efficient equipment designed for the recycling and regeneration of hard waste materials, and is applied to hard plastic materials. The production line adopts a double-stage granulation process, through two stages of crushing and granulation, to ensure that the process from initial crushing to final granulation is efficient and uniform. In the first stage, a shredder or crusher is used to rough-process large pieces of hard materials, and in the second stage, a high-precision granulator is used to further refine the crushed materials to ensure the uniformity and quality of the finished granules.
Target Recycled Material | HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS,PET Final Product Shape: Particles | |||
System Composition | Screw Loader, First single Screw Extruder, Screen changer, Second single screw extruder, Screen changer, Water Cooling Device, dryer, pelletizer, vibration screen, blowing collection | |||
Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) | |||
Material of Screw | 38CrMoAlA,40Cr,etc | |||
Heater of Barrel | Ceramic heater , Far-infrared heater, Electromagnetic induction heater | |||
Vacuum Deashing Exhaust | natural degassing, double-zone vacuum degassing | |||
Pelletizing Type | strand cutting, water ring cutting, underwater strand cutting, underwater pelletizing | |||
Optional Device | Metal detector, Masterbatch and additives feeder | |||
Model | Screw Diameter(mm) | L/D ratio | Power(kw) | Productivity(kg/h) |
JWL120/120 | 120 | 30 | 90 | 300-500 |
120 | 9-12 | 30 | ||
JWL150/150 | 150 | 30 | 132 | 400-600 |
150 | 9-12 | 45 | ||
JWL160/160 | 160 | 30 | 160 | 500-700 |
160 | 8-12 | 55 | ||
JWL180/200 | 180 | 30 | 315 | 800-1000 |
200 | 8-12 | 90 | ||
JWL200/220 | 180 | 30 | 250 | 1000-1200 |
220 | 8-12 | 132 | ||
Twin screw design: The main and auxiliary screws work together to enhance material mixing and plasticization.
Multi-stage filtration system: Adopts a double-layer filtration structure to effectively remove impurities and ensure product purity.
Efficient ventilation system: Fully removes waste gas to ensure stable production and high product quality.
Production capacity: It can produce 200-250 kg per hour, which is an ideal choice for medium-sized recycling companies.
Customization options: Provide adjustable voltage, size and other parameters to meet regional power standards and production needs.
Efficient: The two-stage design ensures thorough plasticization and high output, optimizing production for medium-sized recycling operations.
Uniform and durable pellets: The system produces high-quality pellets with uniform size, improving product consistency and performance.
Advanced filtration system: Double-layer filtration effectively removes contaminants, ensuring the purity of the final product.
Flexible customization: Customization in voltage, size and other parameters is available to accommodate regional power standards and specific production needs.
Energy efficiency: Efficient ventilation and exhaust systems minimize energy consumption and reduce overall operating costs.
Easy operation: Automatic cutting and cooling systems ensure smooth operation with minimal human intervention.
Long-term durability: Manufactured with high-quality components to withstand long-term use, ensuring reliable and consistent performance.
Plastic recycling industry: Ideal for recycling waste PP, PE and HDPE plastics into reusable pellets for use in a variety of industries.
Packaging industry: Recycled pellets can be used to produce new packaging materials, reducing dependence on virgin plastics.
Construction industry: Processed plastic pellets can be used to make plastic-based building materials.
Automobile manufacturing: Recycled plastics can be used to produce automobile parts, reducing costs and reducing environmental impact.
Consumer goods production: Suitable for manufacturing various consumer goods, such as containers, household products, etc.
1. What is the JWL two-stage PP PE rigid plastic granulation line?
The JWL two-stage PP PE granulation line is designed to process rigid plastics such as PP, PE and HDPE into high-quality, uniform pellets for reuse in various industries.
2. What is the production capacity of the granulation line?
The production capacity of this line is 200-250 kg/hour, which is very suitable for medium-sized recycling operations.
3. What types of plastics can this line process?
This granulation line is able to process PP (polypropylene), PE (polyethylene) and HDPE (high-density polyethylene) which are common in waste plastics.
4. What are the main components of the production line?
The production line includes a twin-screw extruder, a multi-stage filtration system, a high-efficiency exhaust system and a granulator. It also has advanced auxiliary equipment such as a cutting system and a cooling device.
5. Can this granulation line be customized?
Yes, JWL two-stage PP PE granulation line can be customized to specific production needs, including adjusting voltage, machine size and other parameters.
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